1.19.14 Pipe Work :
The piping for exhaust outlet as well as fuel piping between fuel tank and the engine
shall be with Medium class M.S.
1.19.15 Anti Vibration Mounting.
Suitable vibration mounting duly approved by engineer-in-charge shall be employed
for mounting the unit so as to minimize transmission of vibration to the structure. The
isolation efficiency achievable shall be clearly indicated in the report, which will be
submitted to engineer-in-charge before installation.
1.19.16 Battery Charger.
Necessary float and boost charger shall be incorporated in the control section of the
power and control panel to keep the battery under trickle condition. Ammeter to
indicate the state of charge of the batteries shall be provided.
1.20 POWER AND CONTROL PANEL AND OTHER CONTROL COMPENENTS.
1.20.1 Scope
This section covers the detailed requirements of the power and the control panel for
the wet riser system, and also for the various control components in the system.
1.20.2 Power and Control Panel.
1.20.2.1 Constructional Requirements
General Features.
The power and control panel shall be totally enclosed, free standing floor mounted
cubic type, fabricated out of sheet steel not less than 2mm thick. Where necessary,
additional stiffening shall be provided by angle iron frame work. General construction
shall be of compartmentalization and sectionalisation such as mains incomes,
electric fire pump, diesel fire pump, pressurization pump, and control, so that there is
no mix up of power and control wiring and connections in the same sections as far as
possible. The panel shall also have the space for cable allays. The space for cable
alleys shall be at least 200m wide to the entire depth of panel. The panel shall be
front operated type with all connections accessible from the front. Front doors shall
be hinged type. Back doors shall be hinged type or removable type for inspection.
The door hinges shall be of concealed type. The doors for bus bar chamber shall be
of removable type with the help of bolts. The doors shall be provided with quick fixing
doors knobs with indication. The general arrangement of the panel shall be got
approved before fabrication the cubicle construction shall be to IP 21 as per IS:2147.
1.20.2.2 Cable entries and gland plates.
All cable entries shall be through gland plates which are removable and
sectionalized. Where heavy cable are brought in and terminated, suitable clamps
shall be incorporated to relieve the stress on the glands due to the weight of the
cable. Cable entries may be from top or bottom depending on the equipment layout
and cable scheme as approved.
1.20.2.3 Bus bar and Connections.
The Bus bar shall be air insulated, and of aluminium of high conductivity electrolytic
quality (grade E 91 E to IS:5082) and a adequate cross section. Current density shall
not exceed 1.3 amps. Per sq.cm. All connections to individual circuits from the bus
bars shall preferably be with solid connections. The bus bars and the connections
shall be suitable covered with PVC sleeves or in an approved manner. Bus bar shall
be suitably supported using non-hygroscopic insulated supports. High tensile bolts
and spring washers shall be provided at bus bar joints.
1.20.2.4 Earthing Arrangement.
CI strip 24mm x 5mm shall be run at the rate of the board 2 nos., earth terminals
shall be provided at the ends of the GI strip for connection to earth system.
1.20.2.5 Terminal Blocks and Small Wiring.
Terminal blocks shall be heavy duty type and generally not less than 15 amps 250V
grade up to 100V, and 600V grade for the rest of the functions. They shall be easily
accessible for maintenance. All control wiring inside the panel shall be with PVC
insulated copper conductor of 2.5 sq.mm size and 600V grade conforming to IS:694-
1977. Suitable colour-coding may be adopted. Wiring harness shall be nearly formed
and run preferably function wise, and as far as possible segregated voltage wise,
Identification ferrules shall be used at both ends of the wires.
1.20.2.6 Instruments and Lamps.
All indication lamps and instruments shall be flush mounted type in front of the panel.
The voltmeter and ammeter shall of size 100mm nominal (dial size) conforming to
clause 1.5 of IS 1248 for accuracy.
Current transformers shall be provided with ammeters.
Indicating lamps to indicate the availability of electric supply shall be provided at the
incoming section. Necessary indicating lamps for alarm indication and battery
charging shall be provided in the respective sections.
All indicating lamps and meter shall be protected with HRC cartridge type fuses.
1.20.2.7 Labels
All internal components shall be provided with suitable identification labels. Suitably
engraved labels shall be fixed at the panel for all switches, instrument push bottons,
indicating lamps etc.
1.20.2.8 Painting.
The entire panel shall be given a primer coat of red lead after degreasing and
phosphating treatment and two coat of final paint or approved shade before
assembly of various items.
1.20.3 Equipment Requirements.
1.20.3.1 General
The power and control panel shall comprises individual section for the various
equipment’s of the system and controls, in a combined cubicle type design. All
switches MCCB. MCBS and fuse/fuses switch unit shall be conforming to relevant IS.
1.20.3.2 Incomer Section & Outgoing Section.
(A) Incomer section :
1 no. 300 amps TPMCCB unit complete. One set of 96 mm square Ammeter (0-
400 Amps) complete with selector switch and CTS. One set of 96mm square
Voltmer (0-500 V) complete with control fuses and selector switch. One set of
phase indicating lights with control fuses. One set of 4 strips of 300 Amps
aluminium busbars.
(B) Outgoing Feeder.
(i) One number of 250 A,ps TP MCCB unit complete, SP Preventer, ML 4 type
contractor forstar delta starting, start an stop push bottons, auto-manual switch,
Ammeter with CTS, A S S , phase indicating lights. Auxillary Contractors for
interlocking / sequence of operation, control terminals complete in all respect with
interconnections for Hydrant Pump and sprinkler pump.
(ii) Two numbers of 63 Amps rated TP MCCB unit complete, ML 1.5 type contractor
D O L starting with overload relay, start and stop button. Ammeter, CTS and
selector switch, hase indicating lights, AUxillary contacts for interlocking /
sequence of operation, control terminals complete in all respect for Jocjey Pump
& fire booster pump.
(C ) Control wiring from pressure switches of different settings in Hydrant and Jockey
Pumps, for sequence of operation shall be included to complete the system.
(D) Colour code with ferrule marking shall also be make.
(E) The wiring shall be PVC insulated and PVC armoured aluminium conductor cable
of 650 /100 volts grade conforming to IS 1554 as required from Fire Pump Board
to motor and cable of suitable size.
1.20.3.3 Electric Fire Pump Section.
This section shall incorporate the following facilities.
a) MCCB
b) Control system components ad equipment such as relays, contractors,
timers etc. for automatic operation
c) Starter Unit , Current Transformer and ammeter.
d) Indication lamps, their fuses, terminal block, push bottons, control and
selector switches etc. are as required.
e) Pump look out devices due to faults or abnormalities as specified in
operating sequence.
f) Visual/audio alarms, indications and communications facility as specified
in operating sequence.
g) Necessary inter-connection and control wiring etc.
1.20.3.4 Engine Section.
The engine section shall incorporate the following facilities:-
i) Control system components and equipment such as relays, contractors,
timers etc. for automatic operation.
ii) Instruments, indicator lamps, fuses terminal blocks, push buttons, control
and selector switches etc. as are required.
iii) Engine shut down and block out devices due to faults or abnormalities as
specified.
iv) Visual/audio alarms and indications as specified.
v) Inter-connection and control wiring etc.
1.20.3.5 Auxiliary Pump Section.
The auxiliary pump section for Jockey pump shall incorporate the following:
a) TP&N MCBS
b) Control system components such as relays, times, contractors etc. as are
necessary for functional requirements.
c) Starter unit, current transformer and ammeter.
d) Indication lamps, fuses, terminal blocks, push buttons selector, switch etc.
as required.
e) Inter-connections and control wirings etc.
1.20.3.6 Control Section.
This section shall incorporate the following –
a) Control components integrating the various sections, so as to satisfy the
functional requirements.
b) Battery charger unit with boost / float chare facility with voltmeter, capable
of independently charging 2 sets of batteries at a time.